Palletisers
High‑Level Palletiser with Push System
Automated, high‑speed palletising for bags, boxes & bundles – maximise throughput and minimise labour.
Automated Palletiser
High-Level Palletiser with push system
High-Level Palletiser is a fully automatic system designed for multi-layer palletising of bagged or boxed products in predefined arrangements.
Utilising a horizontal push mechanism, it precisely positions products onto pallets, ensuring accurate alignment and stack stability for easy handling, transport, or warehouse storage.
With its automated operation, this palletiser greatly enhances production efficiency while reducing manual labour. It is well-suited to a wide range of industries, including food, pharmaceuticals, chemicals, and building materials.
Featured in International Cement Review
Our technical contribution discusses high-level palletising with full-layer transfer as part of a cement packing-line upgrade. Read our published article (PDF)
Written by Wiz Machinery · May 2026 · pages 62–64
0
m pallet height
0
kg air consumption
0
bags/hr (up to)
Process flow
1. Horizontal Conveyor
Transports filled bags from the upstream packaging line to the buffer area.
2. Buffer Conveyor
Temporarily holds bags to ensure a consistent and regulated flow into the next stage of the process.
3. Bag Vibrating Conveyor
Gently shakes each bag to level and settle the contents for uniform stacking.
4. Pallet Feeder
Automatically supplies empty pallets to the palletising station.
5. Pallet Conveyor
Moves pallets into the correct position for stacking and then transports completed pallets onward.
6. Sorting Machine
Aligns and orients bags into the required pattern based on the selected stacking configuration.
7. Bag Pusher
Pushes bags horizontally into the stacking position with precision.
8. Bag Pusher
Pushes bags horizontally into the stacking position with precision.
9. Finished Pallet Conveyor
Transports fully stacked pallets to the end of the line for wrapping, storage, or dispatch.
Features
High Efficiency
Capable of palletising up to 1,200 bags per hour with line coding support, significantly increasing production line throughput.
Flexible, Intelligent Stacking Configuration
Equipped with a servo-driven coding and bag-separating system, the palletiser supports various stacking patterns, bag types, and marking formats. Changeovers require no mechanical adjustments—simply select the stacking mode on the user interface. The separator operates smoothly, protecting bag appearance.
Gentle Handling for Product Integrity
The stable operation of the servo-controlled bag separating system minimises impact and ensures the protection of the product’s exterior throughout the palletising process.
Adaptable and Quick Changeover
The palletiser is highly adaptable to various bag types and offers fast product changeover—assortment changes can be completed in under 10 minutes, improving production flexibility.
Consistent and Neat Stacking
Equipped with strong pressure rollers or vibrating modules to compress or settle the bag contents, ensuring smooth surfaces and tidy, uniform stacking results.
Real-Time Intelligent Monitoring
The system continuously tracks the number of bags on the conveyor. Based on live data, it automatically adjusts operational speeds to ensure uninterrupted and efficient production.
Low Power Consumption, High-Speed Operation
Designed for energy efficiency, the machine combines low running costs with high performance. It features an aesthetically pleasing design and produces neatly stacked pallets.
Easy to Maintain
The equipment has a simple structural design for straightforward maintenance. The control cabinet is fitted with sealed doors and high-quality ventilation filters to enhance safety and equipment longevity.
Robust Safety Features
Built-in multi-level alarm indicators provide real-time fault feedback. The machine is equipped with automatic stop and alarm functions to safeguard operations.
Specifications
| Specification | High-Level Palletiser with push system |
|---|---|
| Model | WM - HLPPS1200 |
| Power | 380V 50/60HZ 13KW |
| Suitable Raw Materials | Fertilizer, feed, flour, rice, plastic pellets, seeds, washing powder, cement, dry powder mortar, talc powder, slag aggregating agent, etc. |
| Proper Pallet Size | L1000~1200 × W1000~1200mm |
| Palletising Speed | 800~1200 bags/hour |
| Palletising Height | 1300~1800mm (customisable) |
| Air Pressure | 0.8MPA |
| Required Air Supply | ≥0.01m³/h |
| Servo Motor | XINJIE |
| Air Cylinder | AIRTAC / SNS |
| Pneumatic Solenoid Valve | AIRTAC |
| Sensors | OMRON |
| PLC | Siemens |
| Electric Components | Schneider |
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Take our quick questionnaire to discover which bagging machine fits your needs. For an exact match and pricing, a detailed quote will be required.
Why Choose Us
FAQ
How to select the right packing machine?
If you need a small bag packing machine, start by confirming your bag type.
Next, choose a suitable feeding system (e.g., screw, pump, etc.) based on your product’s characteristics.
Then, select the appropriate machine model according to your bag size. For large bag packing machines (5kg to 50kg), simply let us know your desired output per hour and the type of raw materials you’re using.
Next, choose a suitable feeding system (e.g., screw, pump, etc.) based on your product’s characteristics.
Then, select the appropriate machine model according to your bag size. For large bag packing machines (5kg to 50kg), simply let us know your desired output per hour and the type of raw materials you’re using.
How to choose the right automatic palletising machine?
To select a suitable automatic palletising machine, first confirm your bag type.
Then, based on your product's characteristics, choose an appropriate dosing system (such as screw, pump, etc.).
After that, select the machine model according to the bag size. For larger bags (5kg to 50kg), please provide your target hourly output and the name of your raw material so we can recommend the best solution.
Then, based on your product's characteristics, choose an appropriate dosing system (such as screw, pump, etc.).
After that, select the machine model according to the bag size. For larger bags (5kg to 50kg), please provide your target hourly output and the name of your raw material so we can recommend the best solution.
How does WizMachinery's machines differ from other manufacturers?
We use internationally recognized components like OMRON, SIEMENS, ABB, Schneider, AirTAC, and NSK, ensuring high-quality, reliable machines with minimal concerns about lifespan and future replacements for our clients.
How does WizMachinery's service differ from other manufacturers?
We are a factory with an in-house team of design engineers and a 10,000-square-meter production workshop. Based on customer needs, we provide customized circuit designs and complete project support—from initial consultation, planning, and equipment selection to manufacturing, site layout, delivery, installation, and commissioning.
We offer comprehensive solutions to our clients.
In addition to delivering high-quality machinery, timely online after-sales support, and on-site installation services, we assist clients in selecting the right packaging materials, calculating site area, assessing input-output ratios, and determining requirements for electricity and air supply.
In addition to delivering high-quality machinery, timely online after-sales support, and on-site installation services, we assist clients in selecting the right packaging materials, calculating site area, assessing input-output ratios, and determining requirements for electricity and air supply.
How does WizMachinery approach product and program design?
We focus on simplicity and user-friendliness in both design and programming, as our goal is to reduce labour costs through automation, not increase operational complexity.
What is your production and delivery time?
The typical production cycle for our equipment is approximately 10-30 working days, depending on the machinery. Once production is completed, you can either visit our factory for an inspection or request photos and videos of the finished products.
We offer various transportation options, including rail, sea, and combined (sea and rail) transport. Delivery times vary by region:
* Southeast Asia: 7-15 days
* Central Asia: 20-30 days
* Middle East: 20-40 days
* Africa & Americas: 30-50 days
* Russia & Europe: 25-40 days
We also provide detailed photos and videos of the loading process, along with complete information regarding equipment declaration and customs clearance.
We offer various transportation options, including rail, sea, and combined (sea and rail) transport. Delivery times vary by region:
* Southeast Asia: 7-15 days
* Central Asia: 20-30 days
* Middle East: 20-40 days
* Africa & Americas: 30-50 days
* Russia & Europe: 25-40 days
We also provide detailed photos and videos of the loading process, along with complete information regarding equipment declaration and customs clearance.
What is the warranty for the machine?
The warranty period of our equipment is 12 months, usually it takes about 30 days (1 month) from China to the customer's place, and the installation and commissioning time also takes about 30 days (1 month), so the warranty period is extended to 18 months from the date delivery (excluding wearing parts). We will provide customers with the necessary wear parts upon delivery of the goods. If there are any quality problems during the warranty period, we will fix the problem as soon as possible. If the parts need to be replaced, we will deliver them to the customer by air, and we will take care of all costs.
Can engineers be sent to the site for installation and equipment debugging?
Depending on the machinery, we will send an engineer to your facility to assist with machine installation and provide training for your staff on its operation. We will also provide installation instructions for the production line, layout drawings, assembly drawings, etc. If the customer has his own engineer, he can install the equipment according to the installation drawings, and we can also guide the installation. The customer is responsible for covering round-trip airfare, accommodation, and a fee of USD 150 per day per person. The duration of the visit will depend on the machines ordered, typically ranging from 7 to 30 days.
What certificates do you have?
We hold ISO 9001 certifications for environmental protection and quality management systems. Additional certifications, such as SGS and EAC, can be provided based on the requirements of the customer's country.
What are your payment terms?
Payment ≦ 5000 USD, 100% in advance. Payment ≥ 5000 USD, 30% T/T in advance, balance before shipment.
Can you produce customized equipment based on our requirements?
Yes, we can manufacture customised equipment tailored to your specific needs. Since end users best understand the challenges they face during operation, we welcome customer feedback and continuously improve our machines based on those insights.