Debagging Machines
Layer By Layer Debagging Machine
Efficient layer-by-layer debagger for bulk material handling.
Debagging Machines
Layer By Layer Debagging Machine
The Layer-by-Layer Debagging Machine is designed to efficiently remove and unload materials from bagged packaging. It is commonly used in industries such as chemicals, food, and construction, where handling bulk materials is routine.
The machine automatically grips a full layer of bags, opens them, and separates the contents from the packaging. Materials are discharged through a lower outlet, while empty bags are collected and removed via a separate exit.
With its sturdy construction and smart controls, the machine supports continuous, reliable operation. It’s compatible with various bag types and offers a clean, safe, and low-maintenance solution for improving efficiency in material handling.
0
bags/hr (up to)
Process flow
1. Bag Layer Gripping
The machine grips an entire layer of bagged material using its automatic handling system.
2. Positioning for Debagging
The gripped bags are positioned precisely for the opening process.
3. Bag Opening
Each bag is automatically opened to release its contents.
4. Material Discharge
The contents flow out smoothly through the bottom discharge outlet for further processing or storage.
5. Bag Separation
The system separates the empty bags from the discharged material without manual intervention.
6. Waste Bag Collection
The empty bags are automatically transferred to the collection unit and expelled through a dedicated outlet.
Features
Highly Integrated System
Combines automatic conveying, bag opening, and the collection of trays and empty bags into one streamlined unit.
User-Friendly Operation
Equipped with intelligent PLC control, adjustable unpacking speed, and automatic fault alarms for smooth and efficient performance.
Automatic Waste Bag Collection
Features a built-in collector that gathers and compresses empty bags without manual handling.
Efficient Dust Control
Designed with dust extraction capabilities to ensure clean, dust-free operation, supporting environmental compliance.
Customisable Configuration
Can be tailored to meet specific production requirements and site conditions.
Improved Workflow Efficiency
Reduces manual labour, increases throughput, and ensures continuous operation with minimal downtime.
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Specifications
| Specification | Layer-by-Layer Debagging Machine |
|---|---|
| Product Name | WM - LBL800 |
| Handling Capacity | 600–800 bags/hour |
| Emptying Rate | Approximately 99.9% |
| Machine Power | 15 kW / 380V |
| Air Consumption | 150 L/min at 0.6 MPa |
| Equipment Weight | 3.5 tonnes |
| Equipment Material | Carbon steel (main frame) / 304 stainless steel (contact parts) |
| Note | Technical parameters may vary based on equipment specifications. |
Why Choose Us
FAQ
How to select the right packing machine?
If you need a small bag packing machine, start by confirming your bag type.
Next, choose a suitable feeding system (e.g., screw, pump, etc.) based on your product’s characteristics.
Then, select the appropriate machine model according to your bag size. For large bag packing machines (5kg to 50kg), simply let us know your desired output per hour and the type of raw materials you’re using.
Next, choose a suitable feeding system (e.g., screw, pump, etc.) based on your product’s characteristics.
Then, select the appropriate machine model according to your bag size. For large bag packing machines (5kg to 50kg), simply let us know your desired output per hour and the type of raw materials you’re using.
How to choose the right automatic palletising machine?
To select a suitable automatic palletising machine, first confirm your bag type.
Then, based on your product's characteristics, choose an appropriate dosing system (such as screw, pump, etc.).
After that, select the machine model according to the bag size. For larger bags (5kg to 50kg), please provide your target hourly output and the name of your raw material so we can recommend the best solution.
Then, based on your product's characteristics, choose an appropriate dosing system (such as screw, pump, etc.).
After that, select the machine model according to the bag size. For larger bags (5kg to 50kg), please provide your target hourly output and the name of your raw material so we can recommend the best solution.
How does WizMachinery's machines differ from other manufacturers?
We use internationally recognized components like OMRON, SIEMENS, ABB, Schneider, AirTAC, and NSK, ensuring high-quality, reliable machines with minimal concerns about lifespan and future replacements for our clients.
How does WizMachinery's service differ from other manufacturers?
We are a factory with an in-house team of design engineers and a 10,000-square-meter production workshop. Based on customer needs, we provide customized circuit designs and complete project support—from initial consultation, planning, and equipment selection to manufacturing, site layout, delivery, installation, and commissioning.
We offer comprehensive solutions to our clients.
In addition to delivering high-quality machinery, timely online after-sales support, and on-site installation services, we assist clients in selecting the right packaging materials, calculating site area, assessing input-output ratios, and determining requirements for electricity and air supply.
In addition to delivering high-quality machinery, timely online after-sales support, and on-site installation services, we assist clients in selecting the right packaging materials, calculating site area, assessing input-output ratios, and determining requirements for electricity and air supply.
How does WizMachinery approach product and program design?
We focus on simplicity and user-friendliness in both design and programming, as our goal is to reduce labour costs through automation, not increase operational complexity.
What is your production and delivery time?
The typical production cycle for our equipment is approximately 10-30 working days, depending on the machinery. Once production is completed, you can either visit our factory for an inspection or request photos and videos of the finished products.
We offer various transportation options, including rail, sea, and combined (sea and rail) transport. Delivery times vary by region:
* Southeast Asia: 7-15 days
* Central Asia: 20-30 days
* Middle East: 20-40 days
* Africa & Americas: 30-50 days
* Russia & Europe: 25-40 days
We also provide detailed photos and videos of the loading process, along with complete information regarding equipment declaration and customs clearance.
We offer various transportation options, including rail, sea, and combined (sea and rail) transport. Delivery times vary by region:
* Southeast Asia: 7-15 days
* Central Asia: 20-30 days
* Middle East: 20-40 days
* Africa & Americas: 30-50 days
* Russia & Europe: 25-40 days
We also provide detailed photos and videos of the loading process, along with complete information regarding equipment declaration and customs clearance.
What is the warranty for the machine?
The warranty period of our equipment is 12 months, usually it takes about 30 days (1 month) from China to the customer's place, and the installation and commissioning time also takes about 30 days (1 month), so the warranty period is extended to 18 months from the date delivery (excluding wearing parts). We will provide customers with the necessary wear parts upon delivery of the goods. If there are any quality problems during the warranty period, we will fix the problem as soon as possible. If the parts need to be replaced, we will deliver them to the customer by air, and we will take care of all costs.
Can engineers be sent to the site for installation and equipment debugging?
Depending on the machinery, we will send an engineer to your facility to assist with machine installation and provide training for your staff on its operation. We will also provide installation instructions for the production line, layout drawings, assembly drawings, etc. If the customer has his own engineer, he can install the equipment according to the installation drawings, and we can also guide the installation. The customer is responsible for covering round-trip airfare, accommodation, and a fee of USD 150 per day per person. The duration of the visit will depend on the machines ordered, typically ranging from 7 to 30 days.
What certificates do you have?
We hold ISO 9001 certifications for environmental protection and quality management systems. Additional certifications, such as SGS and EAC, can be provided based on the requirements of the customer's country.
What are your payment terms?
Payment ≦ 5000 USD, 100% in advance. Payment ≥ 5000 USD, 30% T/T in advance, balance before shipment.
Can you produce customized equipment based on our requirements?
Yes, we can manufacture customised equipment tailored to your specific needs. Since end users best understand the challenges they face during operation, we welcome customer feedback and continuously improve our machines based on those insights.