Automatic billet shearing for forging line preparation.

Billet Cutting Machine

A heavy-duty billet cutting machine for cutting steel bars, round bars and metal billets before forging, rolling or further processing.

Billet Cutting Machine for Forging Billet Preparation

A billet cutting machine is used to cut long metal bars into accurate billet lengths before forging, rolling, heating or forming. It is commonly used in closed die forging lines, fastener production, automotive forging, hardware manufacturing, bearing production and general metal processing workshops.

This machine is also known as a billet shearing machine, steel bar cutting machine, round bar cutting machine or metal bar billet cutter. It is designed to provide fast, repeatable and efficient cutting for carbon steel, alloy steel, stainless steel and other suitable metal materials.

For production lines that need stable billet size, reduced manual handling and consistent output, a billet cutting machine can improve preparation speed and reduce material waste before the next forming process.

Why Choose This Billet Cutting Machine?

Fast Billet Preparation

Designed for high-volume bar and billet cutting, the machine helps prepare material quickly before forging, heating or forming.

Stable Cutting Performance

The rigid machine structure supports repeatable shearing performance for round bars and metal billets across different production conditions.

Automatic Production Options

Optional automatic feeding, automatic cutting and automatic counting can reduce labour input and improve production consistency.

Suitable for Forging Lines

The machine can be integrated into closed die forging lines, hot forging lines and metal forming preparation systems.

Wide Material Compatibility

Suitable for cutting carbon steel, alloy steel, stainless steel and other forgeable metal bars depending on material grade and specification.

Practical Maintenance Design

Lubrication, overload protection and accessible machine areas help support reliable long-term operation.

Machine Features

PLC Control System

The control system can manage feeding, cutting, counting and operating functions for more stable production.

Automatic Feeding

The feeding system moves the bar forward to the required length, helping reduce manual positioning work.

Automatic Cutting

The machine shears the billet according to the required production setting for repeatable output.

Automatic Counting

Finished billet quantities can be counted during production, making batch control easier.

Automatic Lubrication

Lubrication support helps reduce wear and maintain smoother operation during continuous use.

Overload Protection

Protection functions help reduce machine damage risk when abnormal cutting conditions occur.

Materials and Cutting Scope

This billet cutting machine can be selected for different metal bar sizes and material grades. It is commonly used for round bar and billet preparation before forging. Cutting performance depends on material hardness, diameter, temperature, shear strength and required billet length.

Suitable materials may include:

Carbon steel
Alloy steel
Stainless steel
Bearing steel
Tool steel
Other forgeable metal bars, depending on project requirements

Benefits

Higher Production Efficiency

Continuous billet cutting helps reduce manual cutting time and supports stable production flow.

Better Billet Consistency

Controlled cutting improves billet length consistency before forging, reducing issues in heating and die forming.

Reduced Labour Handling

Automatic feeding and cutting options reduce repeated manual bar handling and improve workshop safety.

Lower Material Waste

Accurate billet preparation helps reduce offcuts, uneven billet size and avoidable material loss.

Easier Line Integration

The machine can be matched with feeding tables, roller conveyors and forging equipment for a complete production line.

Strong Industrial Build

Heavy-duty frame construction supports demanding metalworking environments and continuous use.

Typical Applications

The billet cutting machine is suitable for:

Closed die forging production lines
Hot forging billet preparation
Automotive parts forging
Bearing and hardware manufacturing
Fastener and tool production
Metal bar and round bar processing
Engineering machinery parts production
Agricultural machinery component production
Steel rod and alloy bar cutting
Pre-processing before heating, forging or rolling

Process Flow

1. Material Loading

Steel bars or round bars are loaded onto the feeding table or roller conveyor.

2. Automatic Feeding

The bar is moved forward to the required cutting position according to the set billet length.

3. Positioning and Clamping

The material is positioned and held securely before cutting.

4. Billet Shearing

The cutting mechanism shears the bar into the required billet size.

5. Counting and Discharge

Finished billets are counted and discharged for the next production stage.

6. Transfer to Forging Line

Cut billets can be moved to heating, forging, rolling or further forming processes.

Technical specifications

Specification	Unit	WM-160B	WM-250B	WM-350B	WM-400B	WM-500B	WM-500A	WM-750B	WM-1000B	WM-1250B
Maximum Shear Force	kN	1600	2450	3500	4000	5000	5000	7500	10000	12500
Maximum Cutting Diameter	mm	63	80	95	100	110	110	130	160	180
Number of Trips	times/min	50	45	38	38	38	18	30	16	15
Stroke Height	mm	54	70	85	85	90	100	105	140	160
Material Range	mm	50–320	60–350	65–350	60–350	100–500	95–500	100–500	120–1000	700–2900
Motor Power	kW	11	18.5	30	37	37	37	55	75	90
Machine Weight	ton	7.9	11	14.5	15	26.5	18.9	36	49	77
Application Scope	Forging Process: billet preparation, closed die forging, hot forging, preforming, bar cutting and metal forming preparation Suitable Materials: carbon steel, alloy steel, stainless steel and other suitable metal bars depending on material grade and cutting conditions Typical Products: automotive forgings, bearing parts, fasteners, hand tools, hardware components, agricultural machinery parts, engineering machinery parts, gear blanks, connecting rods and general forged components
Note	The above billet cutting machine technical parameters are for reference only. Final specifications may vary depending on bar material, billet diameter, billet length, automation level, feeding system, cutting requirements and project conditions.

For accurate model selection, please send your workpiece size, material, forging temperature, required process and expected production output. Wiz Machinery can help match the hammer capacity to your application.

How to Choose the Right Billet Cutting Machine

Choosing the correct billet cutting machine depends on the material, bar diameter, required billet length, cutting speed and production volume. A smaller machine may be suitable for medium-sized bars and lower output, while larger models are better for heavy billet preparation and continuous forging line operation.

Before selecting a model, prepare the following details:

Material grade
Bar shape and diameter
Required billet length
Hourly or daily production target
Cold, warm or hot cutting requirement
Available workshop space
Required automation level
Power supply and installation conditions

Why Use a Billet Cutting Machine Before Forging?

Forging quality begins with billet preparation. If billet length is inconsistent, the heating process, die filling and final forged part quality can be affected. A reliable billet cutting machine helps improve billet repeatability, supports smoother production and reduces unnecessary manual handling.

For closed die forging lines, the machine can work as an important front-end preparation system before heating, descaling, forging, trimming and finishing.

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Why Choose Us

Forging Machinery Expertise

Decades of experience supplying reliable forging equipment for metal forming, blacksmithing, and industrial production.

Competitive Pricing

Cost-effective forging machinery solutions with strong performance, durable construction, and long-term value.

Customised Machine Solutions

We help match the right forging hammer, press, or auxiliary equipment to your production needs, workpiece size, and process requirements.

Fast Delivery & Installation Support

Efficient production and delivery schedules, with support for installation, commissioning, and machine setup.

After-Sales Service

One-stop support from machine selection to installation, training, maintenance guidance, spare parts, and ongoing technical assistance.

Trusted by Global Clients

Forging manufacturers, workshops, and industrial buyers worldwide rely on our machinery for consistent performance and dependable operation.

FAQ

What is a billet cutting machine?

A billet cutting machine is used to cut long metal bars or rods into shorter billets before forging, rolling, heating or forming.

Is a billet cutting machine the same as a billet shearing machine?

Yes. The terms are often used for the same type of machine, especially when the cutting process is performed by shearing.

What materials can the machine cut?

It can be selected for carbon steel, alloy steel, stainless steel and other suitable metal bars depending on material grade, diameter and cutting conditions.

Can the machine be used in a closed die forging line?

Yes. Billet cutting machines are commonly used before heating and forging in closed die forging production lines.

What information is needed for a quotation?

The most important details are material grade, bar diameter, billet length, production output, cutting temperature and automation requirements.

Can the machine be supplied with automatic feeding?

Yes. Automatic feeding, cutting, counting and line integration options can be configured depending on the production requirement.