Hydraulic CNC Forging Manipulator for Open Die Forging Presses and Hammers

CNC Forging Manipulator

Wiz Machinery supplies CNC forging manipulators for handling, clamping, rotating, lifting and feeding hot billets, ingots and shaft forgings during open die forging.

CNC Forging Manipulator for Heavy Open Die Forging

A CNC forging manipulator is an important auxiliary machine used in open die forging production. It clamps one end of a hot billet, ingot or shaft forging and moves the workpiece into the correct position under a forging press or hammer.

During forging, the manipulator can help with feeding, lifting, lowering, rotating, swinging, lateral movement and positioning. This allows the operator to control the hot workpiece more safely and accurately, especially when processing large shafts, rings, bars, discs, cylinders and heavy free forging parts.

CNC forging manipulator is suitable for forging workshops that need reliable billet handling equipment for open die forging lines. It can be matched with hydraulic open die forging presses, open die forging hammers, heating furnaces, charging equipment and other forging line machinery.

Why Choose a CNC Forging Manipulator?

In traditional open die forging, moving and rotating large hot workpieces manually is difficult, dangerous and inefficient. A CNC forging manipulator helps mechanise the handling process and allows the forging operator to position the billet more accurately.

Features

Fully Hydraulic Drive System

CNC forging manipulator uses a hydraulic drive system to provide strong clamping force, stable movement and reliable operation in heavy forging workshops.

Control Options

Manual, semi-automatic and automatic control options are available depending on the required production process, operator preference and automation level.

Strong Clamping Jaw Design

The manipulator can be equipped with V-shaped jaws and customised clamping jaws to handle round billets, shaft forgings, pancake forgings and other workpiece shapes.

Clamp Head Rotation

The clamp head can rotate the workpiece during forging, making it easier to process multiple sides of a billet or shaft under an open die forging press or hammer.

Lifting and Lowering Movement

Controlled vertical movement helps position the workpiece at the correct forging height, improving cooperation with the main forging equipment.

Horizontal Lateral Movement

The clamp body can move horizontally to help align the billet accurately with the dies, press centreline or hammer working area.

Compatible with Open Die Forging Equipment

The forging manipulator can be matched with hydraulic open die forging presses, open die forging hammers, heating furnaces and complete forging production lines.

Operator-Friendly Control System

The control system is designed to make billet movement, rotation, lifting and feeding easier for the operator during demanding forging operations.

Customisable Machine Configuration

Rated load, clamping range, track gauge, jaw design, control system and layout can be selected according to the workpiece size, forging process and factory layout.

How the CNC Forging Manipulator Works

The forging manipulator grips the hot billet or forging with its clamp head. The operator then uses the control system to move the billet into position under the press or hammer.

During forging, the manipulator can:

Feed the billet forward or backward
Rotate the forging for multi-side deformation
Lift or lower the workpiece
Move laterally for positioning
Swing the clamp head
Hold the billet steadily during pressing or hammering
Cooperate with open die forging equipment for repeated operations

This allows large workpieces to be forged more consistently while reducing the need for direct manual intervention near the hot forging area.

Benefits

Safer Hot Billet Handling

A CNC forging manipulator helps operators handle hot billets, ingots and forged parts from a safer distance, reducing manual contact with high-temperature materials during open die forging.

Improved Forging Productivity

By clamping, feeding, lifting and rotating the workpiece efficiently, the manipulator helps reduce handling time between forging steps and supports faster production flow.

Better Workpiece Positioning

The hydraulic movement and controlled clamp head rotation allow the billet to be positioned more accurately under the open die forging press or hammer.

Reduced Labour Intensity

Heavy billets and long shaft forgings are difficult to move manually. A hydraulic forging manipulator reduces operator workload and makes heavy forging operations easier to manage.

More Consistent Forging Quality

Stable clamping and repeatable movement help maintain better control of the workpiece, supporting more consistent forging results across repeated operations.

Suitable for Large and Heavy Forgings

CNC forging manipulator is suitable for handling shafts, rollers, discs, rings, ingots and other heavy open die forging workpieces.

CNC Forging Manipulator for Open Die Forging Automation

Modern open die forging plants are moving towards safer and more automated production. A CNC forging manipulator helps connect the handling process with the forging process.

When integrated correctly, the manipulator can support:

More repeatable billet movement
Better cooperation with the forging press
Reduced operator workload
Improved process stability
Faster handling between forging steps
Better use of heating temperature window
Safer distance between operator and hot forging area

For customers upgrading from manual handling or older mechanical equipment, a hydraulic CNC forging manipulator can be an important step towards a more efficient forging workshop.

How to Choose the Right CNC Forging Manipulator

Rated Load

The rated load should match the maximum weight of the billet or forging handled during production. For example, a 10-ton manipulator is suitable for smaller heavy forgings, while 30-ton, 40-ton or 50-ton models are used for larger open die forging workpieces.

Billet Diameter and Clamping Range

The clamping jaw design must match the billet diameter, shaft diameter or pancake forging size. V-shaped jaws are commonly used for round billets and shafts, while customised jaws may be required for special forged parts.

Forging Press or Hammer Size

The manipulator must be selected according to the size, capacity and working height of the open die forging press or hammer. Clamp height, track gauge and clamp head extension must all suit the main forging machine.

Factory Layout

The track gauge, rail length, furnace position and operator visibility all affect the final manipulator layout. A good layout improves workflow between heating, handling and forging.

Automation Requirement

Some forging workshops only need manual or semi-automatic operation. Others may require CNC control, digital linkage with the forging press, programmed movement and higher automation.

Technical specifications

Parameter Name	Unit	WM-10	WM-20	WM-30	WM-40	WM-50
Rated Load	ton	10	20	30	40	50
Maximum Clamping Torque	t · m	25	50	100	100	150
Clamping Range, V-Shaped Jaws	mm	φ110–φ1050	φ150–φ1300	φ120–φ1800	φ200–φ1600	φ350–φ2000
Maximum Clamping Capacity for Pancakes, Clamping Jaws	mm	φ1500	0–φ1800	0–φ2500
Clamp Head Extension, Distance from Front Wheel Centre	mm	2000	2600	2650
Clamp Body Centre Distance Minimum Horizontal Height	mm	700	800	1100
Clamp Body Centre Distance Maximum Horizontal Height	mm	2100	2300	3100
Track Gauge	mm	3400	3300	3800–4200	4500	4500
Clamp Head Rotation Maximum	mm	1600	2200	2800
Clamp Head Swing	mm	±180	±180	±200	±250	±220
Clamp Body Parallel Lifting Speed	mm/s	100	110	120	150	180
Clamp Body Horizontal Lateral Speed	mm/s	80	80	70
Clamp Body Horizontal Buffer	mm	70	±85	±95
Equipment Dimensions, Length × Width × Height	m	10.6 × 4.26 × 3.95	10.4 × 4.1 × 3.6	11.4 × 5.2 × 4.65
System Working Pressure / Clamp	MPa	max 25 / 16	16 / 16	25 / 18
Complete Machine Installation Power	kW	152	140	210
Machine Weight	ton	58	96	140
Application Scope	Forging Process: Open die forging, free forging, shaft forging, billet forging, ingot forging, upsetting, drawing out, elongation, stretching, rotation and press forging handling Suitable Materials: Carbon steel, alloy steel, stainless steel, tool steel, aluminium alloy, copper alloy, titanium alloy and other forgeable metals Typical Products: Long shafts, rollers, rings, discs, cylinders, bars, stepped shafts, heavy forgings, pressure vessel parts, power generation forgings, mining machinery parts and engineering machinery components
Note	The above CNC forging manipulator technical parameters are for reference only. Final specifications may vary depending on workpiece weight, billet diameter, forging temperature, clamping jaw design, track layout, forging press or hammer size, automation level and project requirements.

For accurate model selection, please send your workpiece size, material, forging temperature, required process and expected production output. Wiz Machinery can help match the hammer capacity to your application.

Suitable Forging Equipment

The CNC forging manipulator can be matched with different open die forging equipment, including:

Hydraulic open die forging press
Open die forging hammer
Fully hydraulic open die forging hammer
Heavy free forging press
Heating furnace and charging machine
Forging transfer equipment
Integrated forging production line

For a complete open die forging line, Wiz Machinery can help match the manipulator with the main forging machine, heating equipment, track layout, control system and workshop handling requirements.

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Why Choose Us

Forging Machinery Expertise

Decades of experience supplying reliable forging equipment for metal forming, blacksmithing, and industrial production.

Competitive Pricing

Cost-effective forging machinery solutions with strong performance, durable construction, and long-term value.

Customised Machine Solutions

We help match the right forging hammer, press, or auxiliary equipment to your production needs, workpiece size, and process requirements.

Fast Delivery & Installation Support

Efficient production and delivery schedules, with support for installation, commissioning, and machine setup.

After-Sales Service

One-stop support from machine selection to installation, training, maintenance guidance, spare parts, and ongoing technical assistance.

Trusted by Global Clients

Forging manufacturers, workshops, and industrial buyers worldwide rely on our machinery for consistent performance and dependable operation.

FAQ

What is a CNC forging manipulator?

A CNC forging manipulator is a hydraulic handling machine used to clamp, move, rotate, lift and feed hot billets or forgings during open die forging. It works together with an open die forging press or forging hammer.

What is the difference between a forging manipulator and a charging machine?

A forging manipulator mainly handles and positions the workpiece during forging. A charging machine is usually used to load and unload billets from the heating furnace. Some forging lines may use both machines.

Can the manipulator work with an existing open die forging press?

Yes, it can often be matched with an existing open die forging press or hammer, but the rated load, track gauge, clamp height, working range and control interface must be checked.

What information is needed for quotation?

Useful information includes workpiece weight, billet diameter, forging material, forging press or hammer capacity, factory layout, rail length, automation requirement and target production process.

Can the clamping jaws be customised?

Yes. Clamping jaws can be selected or customised according to billet shape, shaft diameter, pancake forging size and special workpiece requirements.