Hydraulic handling and positioning equipment for open die forging lines.

Frame Type Forging Manipulator

Wiz Machinery supplies frame type forging manipulators for handling, clamping, rotating and positioning hot billets, ingots and forged parts during open die forging.

Frame Type Forging Manipulator For Heavy Forging Workshops

A frame type forging manipulator is used to support safe, accurate and repeatable workpiece handling during forging. It helps operators move hot billets or forged parts between the heating furnace, forging hammer, hydraulic press and working area.

The machine can clamp the workpiece, travel along the track, lift the clamp rod, rotate the clamp head and position the forging during each stage of production. This makes it suitable for open die forging, shaft forging, ring forging, ingot forging and heavy metal forming applications.

Wiz Machinery supplies frame type forging manipulators for different workshop layouts and production requirements. As a machinery trader, we help customers compare suitable machine configurations, technical parameters, automation level and supporting equipment before purchasing.

What Is A Frame Type Forging Manipulator?

A frame type forging manipulator is a rail-mounted or frame-supported handling machine used beside a forging press or forging hammer. It holds hot metal workpieces securely and allows the operator to control movement, rotation and positioning during forging.

Unlike manual handling or simple charging equipment, a frame type manipulator is designed for repeated heavy-duty operation. It can reduce labour intensity, improve handling stability and support more controlled forging production.

Frame type models can be supplied for different load capacities, clamping diameters, clamp rod centre heights, trolley speeds and hydraulic system requirements.

Features

Strong Frame Structure

The machine uses a heavy-duty frame structure designed for hot forging workshops. The rigid body helps support stable movement, clamping and rotation during demanding forging operations.

Hydraulic Clamping System

The hydraulic clamping system grips billets, bars, shafts and forged parts securely. This helps improve workpiece control when moving between furnace, press, hammer and working positions.

Clamp Head Rotation

The clamp head can rotate the workpiece during forging. This allows the operator to adjust the forging angle and position the material correctly for drawing, upsetting and shaping.

Trolley Travel Movement

The trolley travel system allows the manipulator to move along the track. This supports loading, unloading and positioning across the forging line.

Adjustable Clamp Rod Height

The clamp rod centre height can be selected according to the forging machine, die height and workpiece size. This helps match the manipulator with existing workshop equipment.

Custom Project Configuration

Machine selection can be adapted according to workpiece weight, clamping diameter, track gauge, workshop layout, hydraulic pressure and control requirements.

How the Frame Type Forging Manipulator Works

The forging manipulator grips the hot billet or forging with its clamp head. The operator then uses the control system to move the billet into position under the press or hammer.

During forging, the manipulator can:

Feed the billet forward or backward
Rotate the forging for multi-side deformation
Lift or lower the workpiece
Move laterally for positioning
Swing the clamp head
Hold the billet steadily during pressing or hammering
Cooperate with open die forging equipment for repeated operations

This allows large workpieces to be forged more consistently while reducing the need for direct manual intervention near the hot forging area.

Benefits

Safer Workpiece Handling

Hot billets and forged parts are difficult and dangerous to handle manually. A forging manipulator helps reduce direct operator exposure to heat, impact and heavy loads.

Better Forging Accuracy

Controlled clamping, lifting, travelling and rotation help operators position the workpiece more accurately during forging. This can support more consistent forged part quality.

Higher Production Efficiency

The manipulator reduces manual handling time and supports faster movement between process stages. This can improve productivity in open die forging workshops.

Lower Labour Intensity

Heavy workpieces require significant handling effort. A hydraulic manipulator reduces physical workload and makes the forging process easier to control.

Suitable For Multiple Forging Parts

The machine can be used for billets, bars, shafts, rings, blocks, ingots and other forgeable metal parts depending on the selected clamping range and capacity.

Better Integration With Forging Lines

A frame type manipulator can work with hydraulic forging presses, open die forging hammers, heating furnaces and other forging auxiliary equipment.

Typical Applications

Frame type forging manipulators are suitable for many hot forging and open die forging applications, including:

Open die forging lines
Hydraulic forging press production
Forging hammer production
Ingot and billet handling
Shaft forging and bar forging
Ring, block and flange forging
Heavy steel forging workshops
Alloy steel and stainless steel forging
Automotive, engineering machinery and energy component forging

How To Choose The Right Frame Type Forging Manipulator

Confirm Workpiece Weight

Start with the maximum weight of the billet, ingot or forged part. The selected manipulator should have enough nominal load capacity for safe handling.

Check Clamping Diameter

Review the minimum and maximum workpiece diameter. The clamping bar range must match the actual material sizes used in production.

Match The Forging Machine

The manipulator should match the working height, die area and operating range of the forging press or forging hammer.

Review Workshop Layout

Track gauge, travel distance, loading direction and furnace position should be checked before selecting the final configuration.

Consider Rotation Requirements

If the workpiece needs frequent turning, the clamp head rotation diameter, rotation speed and control method should be reviewed carefully.

Plan For Future Capacity

If you may forge larger parts later, it may be better to select a model with additional load capacity and clamping range.

Technical specifications

Specification	Unit	WM-FM-1	WM-FM-2	WM-FM-3	WM-FM-5	WM-FM-8	WM-FM-10
Nominal Load	t	1	2	3	5	8	10
Maximum Clamping Torque	t·m	2	5	6	12	15	30
Clamping Bar Range	mm	Φ60–420	Φ100–Φ600	Φ80–Φ800	Φ150–Φ800	Φ150–Φ1050	Φ100–Φ1100
Clamp Rod Centre Height	mm	650–1400	750–1500	680–1800	1050–1750	800–1800	720–1800
Clamp Head Extension	mm	1300	1550	1650	2000	2500	2500
Clamp Head Maximum Rotation Diameter	mm	1000	1000	1050	1650	1700	1700
Clamp Head Maximum Speed	r/min	0–20	0–30	0–25	18	18	18
Trolley Maximum Speed	m/min	35	35	25	25	20	20
Frame Maximum Rotation Speed	r/min	1–2	1–2	1–2	1–2	1–2	/
Track Gauge	mm	2236	2236	2300	2300	2800	2800
Rated Pressure Of Hydraulic System	MPa	10	12	12	15–20	10–12	20
Overall Dimensions	mm	4850 × 2750 × 3400	5400 × 3100 × 3300	6500 × 2600 × 4000	7700 × 3600 × 3800	8800 × 3620 × 5000	8600 × 3320 × 5240
Application Scope	Forging Process: Open die forging, hot forging, shaft forging, bar forging, ring forging, ingot handling, billet handling, drawing, upsetting and workpiece positioning Suitable Materials: Carbon steel, alloy steel, stainless steel, aluminium alloy, brass, copper and other forgeable metals Typical Products: Shafts, bars, rings, blocks, flanges, gear blanks, engineering machinery parts, energy equipment parts, forged components and heavy industrial forgings
Note	The above frame type forging manipulator technical parameters are for reference only. Final specifications may vary depending on workpiece size, material, forging process, workshop layout, track design, automation level and project requirements.

For accurate model selection, please send your workpiece size, material, forging temperature, required process and expected production output. Wiz Machinery can help match the hammer capacity to your application.

Suitable Forging Equipment

The Frame Type Forging Manipulator can be matched with different open die forging equipment, including:

Hydraulic open die forging press
Open die forging hammer
Fully hydraulic open die forging hammer
Heavy free forging press
Heating furnace and charging machine
Forging transfer equipment
Integrated forging production line

For a complete open die forging line, Wiz Machinery can help match the manipulator with the main forging machine, heating equipment, track layout, control system and workshop handling requirements.

First ever packaging machine questionnaire

Which machine do you need?

Take our quick questionnaire to discover which bagging machine fits your needs. For an exact match and pricing, a detailed quote will be required.

Take test now

Why Choose Us

Forging Machinery Expertise

Decades of experience supplying reliable forging equipment for metal forming, blacksmithing, and industrial production.

Competitive Pricing

Cost-effective forging machinery solutions with strong performance, durable construction, and long-term value.

Customised Machine Solutions

We help match the right forging hammer, press, or auxiliary equipment to your production needs, workpiece size, and process requirements.

Fast Delivery & Installation Support

Efficient production and delivery schedules, with support for installation, commissioning, and machine setup.

After-Sales Service

One-stop support from machine selection to installation, training, maintenance guidance, spare parts, and ongoing technical assistance.

Trusted by Global Clients

Forging manufacturers, workshops, and industrial buyers worldwide rely on our machinery for consistent performance and dependable operation.

FAQ

What is a frame type forging manipulator used for?

A frame type forging manipulator is used to clamp, move, rotate and position hot billets, ingots and forged parts during open die forging. It is commonly used beside hydraulic forging presses and forging hammers.

Can the machine be used with a hydraulic forging press?

Yes. The manipulator can be selected to work with hydraulic open die forging presses, forging hammers and related forging line equipment.

Can the model be customised?

Yes. Load capacity, clamping range, track gauge, control system and layout can be reviewed according to the project.

What information is needed before ordering?

The most important details are workpiece weight, diameter, length, material, forging equipment, factory layout and production process.

Is this suitable for hot forging?

Yes. Frame type forging manipulators are commonly used for hot billet and hot forged part handling in open die forging workshops.

Do you supply other forging machinery?

Yes. Wiz Machinery can also help source forging presses, forging hammers, charging manipulators, rail-bound manipulators and other forging line equipment.